Position: Machine Lead (Senior Operator)
Location: Epping, Western Cape
Department: Operations and Production
Role Summary:
Lead the machine shift team and ensure production output, quality and safety targets are met for your team. Technical and supervisory lead for the machine team
Minimum Qualification Requirements:- Matric NQF Level 4 Minimum Requirement
- Technical Training (Mechanical/Electrical) - National Certificate/Diploma NQF Level 5/6
- B-Tech (engineering/operations) Would be advantageous
- Minimum 4 years of machine operating experience
- Minimum 2 years of team leadership experience
Roles and Responsibilities:- Safe operation of FMCG machine including startup, material setup and process adjustments.
- Safety of team members ensuring PPE and safe working conditions are maintained on the machine.
- Maintaining good GMP/5S standards by regular cleaning of machine and ensuring parts/materials are sorted.
- Lead the machine team including management of leave, tea/lunch breaks and skills development of the machine team.
- Ensure Quality checks are performed, and product is produced to specification
- Ensure that each step in the process is performed according to the relevant Quality assurance policies and procedures.
- Lead material traceability by ensuring documentation is completed timeously and accurately.
- Performing the above tasks in such a manner as to preserve and protect yourself, the machinery employed and the integrity of the product throughout
Documentation:- Complete documentation relevant to the machinery and KPIs used during the manufacturing process
- Complete all shift documentation including : Cleaning checklists, downtime reporting, material registers, KPI reports etc
- Perform in-process checks and record the results on the relevant paperwork
- Record the result of the manufacturing process, including machine waste, stops, case count and any deviations from the prescribed methodology
- Report any problems including but not limited to deviations in product specifications and loss of product outside the prescribed
Maintenance:- Perform periodic inspection of wear parts and machinery appropriate to the machinery
- Perform basic preventative maintenance functions such as lubrication and cleaning for which the operator has been suitably trained
Safety And Health Standards:- Hazardous situations are reported or resolved immediately
- Incidents /accidents are prevented by correctly operating equipment and following health and safety procedures as laid down by legislation and company policy
- Responsible for maintaining the facility in a clean and tidy state at all times, following approved and validated cleaning procedures. Deviations from the procedures will have a negative impact on the GMP standard of the of the facility
- Uphold company policies, with specific reference (but not exclusive to) to personal hygiene, personal protective equipment and cleaning procedures
- Adhering to procedures that determine compliance to GMP and food safety standards
Operations:- Productivity Focus on machine, quality and Labour
- Team Leader Lead a team comprising operators, packers and temporary workers
- Lines to start promptly at operation times
- Check that correct material is being used as per the Bill of Materials
- Optimise operation to ensure maximum output at planned rates
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