Maintenance Planner Maitland Cape Town - Maitland
Carpe Diem Recruitment
Challenging opportunity for an experienced Maintenance Planner in a precision engineering environment. Asset Assessment: o Conducting thorough assessments of all machinery and equipment to identify components prone to wear and potential failure. o Prioritizing critical assets and defining maintenance strategies based on their importance to production. o Ensuring functional locations are updated and current • Developing Preventative Maintenance Schedules: o Creating detailed schedules for routine inspections, lubrication, adjustments, and replacements of components to prevent breakdowns for existing and new equipment o Create check sheets as required and incorporate into the PM system. To be aligned with the machine OEM / Manuals o Tailoring maintenance intervals based on equipment usage, manufacturer recommendations, and historical performance data. o Generate Works Orders based on SAP schedules • Predictive Maintenance Integration: o Incorporating predictive maintenance technologies such as condition monitoring to anticipate and address issues before they become critical. o Implementing predictive maintenance techniques to optimize maintenance intervals and resource allocation. • Setting Maintenance Standards: o Establishing and communicating maintenance standards and best practices for each piece of equipment. o Collaborating with equipment manufacturers to stay updated on recommended maintenance procedures. o Create maintenance procedures / manuals as required to explain and detail tasks • Root Cause Analysis: o Conducting root cause analyses for past equipment failures to identify underlying issues and implementing measures to prevent recurrence. o Using failure mode and effects analysis (FMEA) to assess potential failure modes and prioritize preventative actions. • Continuous Improvement of Plans: o Regularly reviewing and updating preventative maintenance plans based on feedback, performance data, and changing operational conditions. o Implementing feedback loops with maintenance artisans to incorporate their insights into plan improvements. • Spare parts inventory: o Maintain a spare parts inventory and strategy (what is to be held). o Ensure that the source of spare parts is defined and clear (who and lead times) • Training and Awareness: o Providing training to maintenance artisans on the importance of preventative maintenance and the specific procedures outlined in the plans. o Creating awareness among operational teams about the impact of their actions on equipment reliability and the importance of adhering to maintenance schedules. • Performance Metrics and KPIs: o Establishing key performance indicators (KPIs) to measure the effectiveness of preventative maintenance plans. o Analyzing performance metrics to identify areas for improvement and adjusting plans accordingly. • Budgeting and Cost Analysis: o Working closely with finance teams to allocate budgets specifically for preventative maintenance activities. o Analyzing cost-benefit ratios to demonstrate the value of preventative maintenance in terms of reduced downtime and increased equipment lifespan. o Create estimations for labour and parts as required • Statutory requirements: o Maintain records incl. corrective actions for all statutory requirements i.e. lifting equipment, pressure vessels etc. o Ensure that the statutory inspections are performed as per the required schedules. EDUCATION: • Degree or Diploma in Mechanical Engineering or • Certificated Millwright • Certified SAP user (Maintenance Module) • Knowledge of Regulatory Standards: Understanding of Safety Regulations: Familiarity with occupational health and safety standards and regulations relevant to maintenance activities. EXPERIENCE: • Maintenance Planning Experience: Several years of practical experience in maintenance planning, preferably in an industrial or manufacturing setting. • Preventative Maintenance Expertise: Specific experience in developing and implementing preventative maintenance programs, including setting up schedules and integrating predictive maintenance technologies within the SAP environment. • Root Cause Analysis: Ability to conduct thorough root cause analyses to identify and address the underlying causes of equipment failures. • Fully proficient in using the SAP Maintenance Module. COMMUNICATION SKILLS: • Interpersonal Skills: Effective communication and collaboration with maintenance technicians, engineers, and other stakeholders such as operations • Documentation: Strong documentation skills for maintaining accurate records, creating work orders, and developing comprehensive maintenance plans. • External communication : Ability to communicate with external stakeholders such as contractors and vendors SKILLS: • Technical Knowledge: Strong understanding of mechanical and electrical systems, equipment operation, and maintenance requirements. • Data Analysis: Proficiency in analyzing maintenance data, interpreting trends, and using data-driven insights to optimize preventative maintenance plans. • Project Management: Skills in organizing, planning, and coordinating maintenance activities efficiently. • FULLY proficient in using SAP as a tool to manage the plant maintenance requirements Negotiable
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