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Plant Millwright - Durban

Minimum Job Requirements:
  • Matric with Mathematics and Science.
  • Section 13 Red Seal Millwright Trade Test.
  • N4 Electro-Mechanical Certificate, Siemens PLC.
  • Min 5 years’ experience in heavy industry.
  • Min 5 years’ experience in Non-Woven Textile industry.
Key Performance Areas:
Report to the Maintenance Specialist:
  • Maintenance Process (Schedules Preventative Maintenance):
    • Receive maintenance schedules, plan and execute before they expire. Interpret instructions and plan maintenance and repair work.
    • Inspect the tooling and determine spares requirements.
    • Generate job requisitions for scheduled maintenance work.
    • Conduct preventive maintenance activities.
    • Perform change overs in the production environment.
    • Stock take integrity checks.
    • All scheduled maintenance shall be recorded.
    • Perform plant start-ups, timeously.
    • Maintain good housekeeping.
  • Maintenance Process (Breakdown):
    • Attend to machine breakdowns of a mechanical/electrical nature for all equipment under engineering functional control.
    • Update the responsible person on progress of repairs.
    • Escalate a problem/breakdown to the next level if it cannot be resolved successfully.
    • All breakdowns shall be recorded to aid in determining root causes.
  • Mechanical Maintenance:
    • Perform routine maintenance.
    • Align machines and equipment.
    • Diagnose and repair faults on equipment and machinery during production.
    • Commission and refurbish machines and equipment.
    • Operate and monitor:
      • drilling machine to produce simple components
      • lathe to produce simple components
      • milling machine to produce simple components
      • surface grinding machine to produce simple components.
    • Operate the Electrical Discharge Machine (EDM) to seal moulds.
    • Perform basic and MIG/TIG welding of metals.
    • Maintain mechanical equipment.
  • Electrical Maintenance :
    • Design and construct Single/Three Phase Circuits.
    • Design and install Electrical Wire Ways.
    • Construct, commission and do fault tracing on low voltage reticulation networks (220Vac, 110Vac, 24DC).
    • Install or replace and commission electrical equipment.
    • Wire and commission three phase electrical circuits.
    • Test and inspect a three-phase industrial/commercial installation.
    • Inspect and maintain electrical equipment.
    • Replace electrical equipment (electrical cables; faulty components in a distribution board; three-phase electrical motor between 5,5 kW and 75 kW).
    • Fault find and repair (Domestic appliances; single phase alternating current (AC) systems; three phase voltage electrical circuits).
    • Disconnect and connect electric motors.
    • Handle and care for electrical earthing gear and related equipment.
    • Joint low voltage cables.
    • Troubleshoot on programmable logic controllers.
  • Fabrication:
    • Mechanically cut, drill, punch and assemble fabrication materials using powered machinery.
    • Cut materials using the oxy-fuel gas cutting process (manual cutting).
    • Join metals using the resistance welding process.
    • Weld workpiece (oxy-acetylene welding, shielded metal arc welding, gas metal arc welding, gas tungsten arc welding).
    • Remove metals using oxy-fuel and air-carbon arc gouging processes.
  • Instrumentation Maintenance:
    • Construct basic electronic circuits.
    • Install instrument impulse lines.
    • Maintain instrumentation equipment (Flow; Level; Pressure; Temperature; Intrinsically safe apparatus).
    • Carry out soldering and de-soldering procedures.
  • Maintenance Process (Post Maintenance):
    • Test and commission machinery or equipment prior to handover.
    • Complete the Planned Maintenance Schedule-Maintenance Connection.
    • Identify any other work required (including additional spares) and communicate to the Planner/Buyer.
    • Clean up after completion of job and inform the responsible person that the maintenance has been completed to the required standard.
  • Material Handling:
    • Handle sling loads, operate cranes/hoists, and operate forklifts.
  • Engineering Projects - Project Initiation:
    • Contribute to project initiation, scope definition and scope change control and work as a valuable team member.
    • Participate in the estimation and preparation of cost budget for a project or sub project and monitor and control actual cost against budget.
  • Project Planning, Management, Administration:
    • Schedule project activities to facilitate effective project execution.
    • Monitor, evaluate and communicate project schedules.
    • Contribute to the management of project risk within own field of expertise.
    • Supervise a Project team of a technical project when requested.
    • Provide assistance within the project in the field of expertise.
    • Support project meetings and workshops when required.
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