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Production Superintendent - Durban

Job Description:

  • Ensure the factory is staffed with the correct budgeted staffing levels. Ensure that overtime forms are checked and signed off before submission to Manufacturing Director.
  • Ensure safety standards are implemented and maintained throughout the plant.
  • Ensure the Operators receive the correct Product Training at First Off stage
  • Assistant Setters to be issued with correct tools, and tools and equipment checked and verified on a weekly basis.
  • Deliver on required Operating Efficiencies, maintain scrap at recommended rate, and manage downtime
  • Ensure the moulding machines, Production Tools and Ancillary equipment is in good working order.
  • Ensure tooling can produce parts to the agreed Quality Standard as defined by the Master Sample.
  • Ensure production plan is followed, and parts produced within the allocated time frame.
  • Cycle time of every machine to be achieved and ensure that works order cycle time to be always used.
  • Machine Cycles recorded on Produmax must balance up with good parts produced and Reject parts produced for the shift.
  • Works Order must be balanced up, and jobs that are short run are to have the unused material, returned to Stores and signed off on the Works Order.
  • Machines and factory floor to be cleaned and kept clear of debris, purge, sprues, oil, dust etc.
  • Implement 4S activities to ensure the factory is always kept clean and tidy.
  • Boxes / Dunnages to be labelled as they are filled. And QC approved boxes / Dunnages to be removed from the shop floor to the WIP or FG Store.
  • Tool Change to start only after all requirements of the check sheet have been met and everything is prepared.
  • Tool Change times to be kept within the prescribed times.
  • First off submission to be done within the prescribed time.
  • Correct Tool Breakdown procedure to be followed.
  • All documentation to be available at Workstation before production can commence.
  • Hourly Production patrols done on machines to ensure compliance to cycle time, hourly count and quality.
  • 2% Rejection Procedure and Escalation to be strictly followed.
  • All parts manufactured to be to the level of the First Off Sample or better.
  • Zero SSNs
  • Manage the KPIs of Subordinates
  • Enforce discipline in Workplace

Job Requirements:

  • Matric + National Diploma in Production Management or equivalent operations qualification.
  • 5 years of relevant experience in a production environment working with an unionised workforce as a Supervisor. Preferred in injection moulding manufacturing
  • Working with a manufacturing system preferred Produmax
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