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Senior Process Engineer - Uitenhage

Ford Motor Company of South Africa LTD

Job Description New Programs: Lead manufacturing cost studies & development of engine assembly manufacturing strategy, using a combination of proven technology & common practices that align to global manufacturing Bill of Process. Co-lead resolution of manufacturing concerns & feasibility issues within the Component Programme Module Team. Lead development of process documentation, Dynamic Control Planning, Process Failure Mode & Effects Analysis, process sheets, error proofing, etc. Provide Facility and Tooling cost estimates to support Program Target Compatibility Milestone & Program Approval gateways. Responsible to meet program timing plans & recovery actions. Machine requisition & acceptance: Lead new/ refurbished equipment requisition activity from enquiry specification development, purchase, design, initial run-off, installation, final capability and machine acceptance. Production support: Identification and analysis of the first time through contributors that negatively affect Quality & Delivery metrics, for issue resolution on engine assembly, daily. Standards: Adherence to global, regional & local manufacturing & safety standards. Coaching: Provide technical leadership, coaching & teaching to peers to ensure effective skills transfer. Lead the implementation of engineering changes related to products, processes, and tooling, while considering safety, quality, delivery, cost, and environmental impact. Good understanding and problem-solving skills of engine assembly processes. Ensure compliance to Plant, Corporate, Government and Environmental standards (ISO 14001). Liaise with manufacturing engineering (PTME) to co-ordinate changes affecting simultaneous engineering. Prepare Capital Investment Budget projects for engineering projects identified. Support the Plant Information Centre (PIC) process by developing action plans to investigate and address quality and delivery concerns. Additionally, verify corrective actions for both internal processes and supplier processes. Accountable for correct implementation/ use of safety processes to ensure safety of plant personnel. Responsibilities Ensure compliance to Plant, Corporate, Government and Environmental standards (ISO 14001). Liaise with manufacturing engineering (PTME) to co-ordinate changes affecting simultaneous engineering. Prepare Capital Investment Budget projects for engineering projects identified. Support the Plant Information Centre (PIC) process by developing action plans to investigate and address quality and delivery concerns. Additionally, verify corrective actions for both internal processes and supplier processes. Production support: Identification and analysis of the first time through contributors that negatively affect Quality & Delivery metrics, for issue resolution on engine assembly, daily. Qualifications Qualification: National Diploma/Degree in Mechanical Engineering or equivalent, or Trade tested Toolmaker with National Diploma in Engineering (Mechanical or Electrical) Good technical knowledge of metal cutting & engineering principles. Understanding of production processes, including engine assembly. Excellent analytical, rhetorical and communication skills. Proficient in MS Office and AutoCAD. Good understanding of 2D drawings, 3D models, DC fastening systems. 5 years absolute minimum experience in process development within a manufacturing facility - machining and / or assembly (automotive). Knowledge and experience of 3D printing will be a plus. Good understanding of the MTC process. Apply Now
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