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Boilermaker - Durban

Job Purpose:

  • To manufacture and ensure that all fibreglass equipment is maintained in good working order timeously and to a standard that will allow them to be run by production with minimal rejects.
  • Attend to machine breakdowns of mechanical nature for all equipment under engineering functional control

Minimum Requirements:

  • Grade 12/ School leaving Certificate.
  • Boilermaker Trade Test.
  • Welding Qualification from an approved Training Institute.
  • Minimum of 4- 5 years’ experience in a manufacturing environment

Responsibilities:

Maintenance Process (Scheduled):

  • Receive Maintenance Schedules, interpret instructions and plan maintenance and repair work.
  • Inspect the tooling and determine spares, materials and consumables requirements.
  • Generate Job Requisitions for scheduled maintenance work (type of repair or maintenance, spares, quantities, time, etc.)
  • Transport tools, equipment and spares to the work site.
  • Conduct Preventive Maintenance activities.

Maintenance Process (Breakdown):

  • Attend to machine breakdowns of a mechanical/electrical nature for all equipment under engineering functional control.
  • Update the responsible person on progress of repairs.
  • Escalate the problem to the next level if it cannot be resolved successfully.
  • Capture all information related to the breakdown to aid in determining the root cause.
  • File job requisition upon completion of repair.

Tooling Maintenance

  • Inspect, maintain and repair production fibreglass tooling.
  • Develop new tooling or modify existing fibreglass tooling when required.
  • Inspect waterjet nests in the plant and asses and repair accordingly.
  • Move, lift, lower and look after tooling

Fabrication

  • Develop and fabricate waterjet nests and any other fibreglass tooling from drawings and other methods as required.
  • Mechanically cut, drill and punch fabrication materials
  • Join metals using the welding process.
  • Weld work piece (oxy-acetylene welding, shielded metal arc welding, gas metal arc welding, gas tungsten arc welding)
  • Remove metals using oxy-fuel and air-carbon arc gouging processes.
  • Perform fabrication and welding as required on any equipment, structure and other work on projects, plant improvements or breakdowns.

Maintenance Process (Post Maintenance):

  • Complete the Planned Maintenance Schedule (Work completed, work not completed, spares used, spares not available, time taken, observations, problems, etc.)
  • Identify any other work required (including additional material/spares)
  • Clean up after completion of job and inform the responsible person that the maintenance has been completed to the required standard.

Engineering Projects:

  • Work as a project team member.

Material Handling:

  • Sling loads.

Continuous Improvement:

  • Participate in Continuous Improvement drives.

Reporting:

  • Complete Maintenance Time Sheets (nature of work, time spent to repair, and material/spares used
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