The Person:- National Diploma in Industrial Engineering.
- Minimum 5 years experience in a similar role.
- Ability to read CAD Drawings.
Key Performance Areas:Process Controls:
- Plan, schedule and monitor production.
- Schedule and arrange change-overs according to the production plan.
- Capacity planning and calculation to determine overtime/planned stop requirements.
Production Management:
- Optimise the production process.
- Maintain manufacturing and production efficiencies.
- Balance the production lines (manning levels).
- Monitor the achievement of daily production targets.
- Analyse daily variances and identify opportunities for improvements.
- Investigate and resolve manufacturing related problems and sub-standard performance.
Project Management:
- Schedule project activities to facilitate effective project execution.
Raw Material Management:
- Monitor the level of production material to ensure sufficient material to support production.
Lean:
- Train Lean Modules.
- Implement Lean in all factories:
- 5S
- Std. Work
- Quick changeover
- Kanban
- Constraints management
- TPM
- Visual management
- VSM (Value stream mapping)
- Roll throughput yield / rework reduction.
OEE:
- Drive specific action items to improve OEE / OPR.
- Develop and implement headcount management tools.
- Develop and implement capacity planning tools.
- Drive live OEE reporting systems.
CI/Innovation:
- Lead and facilitate continuous improvement efforts by directing relevant staff.
- Train and improve continuous improvement staff to meet required KPIs.
- Monitor continuous improvements and make suggestions to maximise production output.
- Research new equipment technology & promote innovation.
- Co-ordinate Kaizen improvement initiatives at plant level.
- Champion problem-solving activities (6 Sigma).
- Define and implement Manufacturing Execution Systems.
Quality:
- Create control plan templates to increase comprehensiveness of control plan and reduce new project control plan compilation time.
- Actively participate in the reduction of COPQ (Cost of Poor Quality).
- Analyse audit reports/result in terms of repeated deficiencies, reviewing with process owners.
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