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Industrial Engineer - Durban

The Person:
  • National Diploma in Industrial Engineering.
  • Minimum 5 years experience in a similar role.
  • Ability to read CAD Drawings.
Key Performance Areas:

Process Controls:
  • Plan, schedule and monitor production.
  • Schedule and arrange change-overs according to the production plan.
  • Capacity planning and calculation to determine overtime/planned stop requirements.
Production Management:
  • Optimise the production process.
  • Maintain manufacturing and production efficiencies.
  • Balance the production lines (manning levels).
  • Monitor the achievement of daily production targets.
  • Analyse daily variances and identify opportunities for improvements.
  • Investigate and resolve manufacturing related problems and sub-standard performance.
Project Management:
  • Schedule project activities to facilitate effective project execution.
Raw Material Management:
  • Monitor the level of production material to ensure sufficient material to support production.
Lean:
  • Train Lean Modules.
  • Implement Lean in all factories:
    • 5S
    • Std. Work
    • Quick changeover
    • Kanban
    • Constraints management
    • TPM
    • Visual management
    • VSM (Value stream mapping)
  • Roll throughput yield / rework reduction.
OEE:
  • Drive specific action items to improve OEE / OPR.
  • Develop and implement headcount management tools.
  • Develop and implement capacity planning tools.
  • Drive live OEE reporting systems.
CI/Innovation:
  • Lead and facilitate continuous improvement efforts by directing relevant staff.
  • Train and improve continuous improvement staff to meet required KPIs.
  • Monitor continuous improvements and make suggestions to maximise production output.
  • Research new equipment technology & promote innovation.
  • Co-ordinate Kaizen improvement initiatives at plant level.
  • Champion problem-solving activities (6 Sigma).
  • Define and implement Manufacturing Execution Systems.
Quality:
  • Create control plan templates to increase comprehensiveness of control plan and reduce new project control plan compilation time.
  • Actively participate in the reduction of COPQ (Cost of Poor Quality).
  • Analyse audit reports/result in terms of repeated deficiencies, reviewing with process owners.
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