Grade 12
GMF Module 4 Wheat and Maize
Trade Test GMF/SAGMA
5 years' experience in a high-capacity Wheat and Maize Mill
Certification in fumigation
Key responsibilities:- Maintaining target extractions
- Producing final product that conforms to Company's quality specifications.
- Maintaining a target OEE of all plants of 95%
- Utilization of all plants at 95.
- Maintain plant design capacities on throughput.
- Consistency in final product quality parameters in accordance with specifications
- Achieve and maintain food safety/survey score targets.
Ensure machinery efficiency on the following machinery:- Balanced roll feed
- Balanced roll grindings
- Purifiers sieve decks and aspiration efficiency
- Bran finishers
- Pneumatic and aspiration filters pulsing, manometer monitoring and product containment
- Scourers
- Combi cleaners Settings and cleaning effectiveness
- Dampening Accuracy in water additions and consistency in moisture content of conditioned wheat.
- Ensure conditioning stock levels are maintained at optimum levels.
- Specialty conditioning consistency in moisture and quality as per grist model.
- Ensure good manufacturing practices are applied daily.
- Work orders to be created daily for inefficient machinery.
- Safe working practices and inspections to be conducted and applied on a shift basis.
- Ensure adequate and effective plant sifter maintenance is conducted on the respective sifter sections of the assigned milling plant during planned maintenance stoppages.
- Ensure all scraper blades are in proper working order ( dis engaging and cleaning roll surface)
- Maintenance of all grinding roll surfaces of the assigned milling plants.
- Accurate reporting and recording of all downtime into the production sheets.
Accurate recording and compliance of all food safety and operational documents and procedures:- Magnet checklists
- Fortification dosing and batch recording
- Bin change over and bin filling documents
- Hazard inspections
- Conduct break release test on assigned plants once per shift cycle.
- Reporting of any loss time/ plant downtime amounting to 2 hours per shift on assigned milling plants inclusive of the screens room processing plant.
- 100% completing of all safe working permits.
- Highlight any short falls of operational targets, food safety and product quality conformance to mill management within an effective and efficient period.
- Monitoring and balancing of final product bin stock levels.
- Conduct a complete fault-finding procedure with all production related inefficiencies and non-conformances and apply the appropriate corrective actions.
- SHIFTS (4 shift pattern)
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