Introduction Desired Experience & Qualification Suitable academic qualification and where applicable technical qualification as defined Trade test (fitter and turner or equivalent) Certification as a Basic geared motor assembler Description Duties and Responsibilities: Assembly of C, A & F units from sub-assemblies and related components, size 70 -90 Assembly of Transmittal units from assemblies and related components, size 3 00 to 3 21 Assembly of combined Transmittal C, A, F, worm drive units & HDO_HDP Assembly of HDO and HDP gearboxes Assembly and set up input torque protection devices Final fitment of ancillary items Assembly with stock takes when required Maintaining the correct level of gearbox shim stock ASSEMBLY & PRODUCTION Execution of the production plan in terms of priorities and capacity Liaising with supervisor, supply chain and logistics department regarding missing components and anticipated incoming shipments Control of breakdowns in order to optimize service levels and minimize disruption Execution of CSIs (Customer Specific Instructions) as per the internal works order Highlight any deviations or risk as soon as identified Tap threads Assemble and align pulleys Measure and set tension on v-belts Fit pulleys, baseplates, guards, safety covers etc. Assemble couplings and check nun-out/alignment with dial gauge Check gear backlash and end play Assemble gearbox to drawing Raise any deviation from standard to supervisor Install pipe work heating of bearings, pressing with hydraulic jack etc. Monitoring and controlling of station production throughout FINISHING AND TESTING: Perform unit completion for the panting, plugging and lubrication of gearboxes Perform and complete test and inspection procedures Control of quality documentation Ensure any specific quality inspections is communicated to relevant learn Set-up of test bench and measurement equipment Perform QC checks during the assembly process Ensure tasks performed to Bonfiglioli standards Meeting delivery commitments MACHINERY AND EQUIPMENT Control of general tooling issued to production Control of and safeguarding of special tooling Maintenance of machinery (HD Assembly equipment) Servicing of machinery in terms of Statutory, manufacturers requirements and as per the maintenance schedule/matrix PREMISES Maintain a clean, neat and safe working environment by performing housekeeping and other Adhering to company policies and procedures STATUTORY REQUIREMENTS: Implementation of procedures for compliance with the applicable Safety & Occupational Acts Maintaining Safety& Occupational records QUALITY CONTROL Implementation of quality control procedures at all levels of the operation to a recognized specification Maintenance of quality control procedures and related documentation including non-conformance Ensure traceability and risk mitigation Attend quality meeting as and when required TECHNICAL REQUIREMENTS: Ability to read workshop orders, BOMs & assembly instructions Ability to identify components with component descriptions and verify by measurement processes An understanding of the catalogue in terms of product descriptions and configuration. A knowledge of the proper use of all tooling including air tools, pneumatic Screwdrivers & torque wrenches Ability to use measurement equipment including dial gauge, verniers & micrometers Ability to use electrical measurement equipment including multi meters, tachometers, motor testing equipment and test boards. Ability to fault find and rectify problems such as gear knocks & pressure leaks Ability to configure and assemble bevel helical gear sets and input bearing assemblies Ability to assemble back stop bearings and anti-run back devices Ability to use external oil fill & pressure machinery A detailed knowledge of quality steps and procedures application to the respective assembly process An in-depth knowledge of mounting configurations and its impact on gearbox lubrication. Profile Suitable academic qualification and where applicable technical qualification as defined Trade test (fitter and turner or equivalent) Certification as a Basic geared motor assembler Apply Now

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Motor Assembler Johannesburg, South Africa - Johannesburg

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